Industrial IoT Platform · v2

Your CNC Floor,
Live. Smart.

Metal Craft Solutions connects every VMC, HMC, Turning Centre and SPM on your factory floor — delivering real-time monitoring, cycle intelligence, AI-powered predictions and reports, all in one platform.

Request a Demo  → ▶  Try the Live Demo
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Data refresh rate
0+
Machine types supported
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CNC controller brands
0%
FANUC compatible
Live · VMC-01
PROGRAM 9010
Cutting · Spindle 85%
Shift B · Parts Count
14 / 100
OEE 78% · On target
Today's Alarms
0 Active
All machines clear ✓

Machine Compatibility

Every machine on your floor, connected

From vertical machining centres to wire EDM — if it runs a CNC controller, we monitor it. No machine left behind.

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VMC
Vertical Machining Centre
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HMC
Horizontal Machining Centre
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Turning
CNC Turning Centre & Lathe
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SPM
Special Purpose Machine
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Grinding
CNC Grinding Machine
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Wire EDM
Electrical Discharge Machine
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Robot Cell
Robotic Machining Cell
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Multi-Axis
5-Axis & Multi-Spindle

Supported CNC Controllers

FANUC
Siemens
Mitsubishi
Other Controllers Supported

Platform Capabilities

Everything your shop floor needs

A complete industrial IoT stack — edge device, cloud dashboard, Android app, and AI assistant, all working together.

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Production History & Cycle Intelligence
Every G-code cycle logged with duration, cutting time, spindle load, tool usage, and work offsets. Compare cycle-over-cycle deltas. Detect drift and catch it before it becomes scrap.
M30 DetectionTool Tracking Work OffsetsCycle Compare
ProgramDurationCuttingStatus
90104m 11s1m 57sComplete
90107m 32s1m 42s+3.2s drift
80552m 48s58sComplete
Open a cycle in detail
Inside one cycle — everything captured automatically
4m 11s
Cycle time
1m 57s
Cutting time
7
Tools used
14
Parts made
✓Tool data — H/D geometry and wear offsets for every tool in the cycle
✓Work offsets — G54–G59 X/Y/Z values, with changes vs. the previous cycle highlighted
✓Cycle comparison — duration and cutting-time delta against the last run of the same program
✓Spindle & feed — load percentage, RPM, feed hold and block stop counts
✓Drift detection flags a cycle the moment it runs slower than its own baseline
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Live Machine Monitoring
Real-time spindle load, feed rate, program number, operator name, and machine status — refreshed every 5 seconds across your entire fleet, including on mobile.
5s RefreshMulti-MachineAndroid App
See what you get
Live data captured every 5 seconds
85%
Spindle load
1420
Feed mm/min
9010
Program
RUN
Status
✓Live spindle load, feed rate, override and RPM per machine
✓Operator name, active program and part count on every card
✓Running vs Idle and Cutting vs Non-Cutting bars, live
✓Same view on the Android app — monitor from anywhere
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Alarm History & Diagnostics
Every alarm logged with machine, timestamp, alarm code, duration, and cleared status. Filter by shift, date, or machine. Export for root cause analysis and audits.
Auto-LogRoot CauseExport
See a real alarm log
Alarm log — auto-captured, nothing missed
AlarmDurationStatus
ALM-3001 SPOTFACE11sCleared
ALM-1007 E-STOP10sCleared
ALM-3001 M6 BOSS23sRecurring
✓Came / Cleared timestamps with exact duration in seconds
✓Recurring alarm detection — spot the pattern before breakdown
✓Filter by shift, machine or date range; export to CSV
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OEE & Analytics
Utilization, availability, cutting vs. non-cutting time, production output per shift — all visualized. OEE ranking across your fleet with world-class 85% benchmark line.
OEE RankingShift Analysis3M Trend
See the OEE breakdown
Fleet OEE ranking · this shift
VMC-0181%
HMC-0174%
TURN-0166%
SPM-0158%
✓Availability × Performance × Quality — the full OEE formula
✓Compare 24h, per-shift, week, month or 3-month trends
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3D Factory Floor View
Interactive isometric layout of your factory. Machines colour-code live — Running (green), Idle (amber), Alarm (red), Offline (grey). Drag to rearrange your floor plan.
3D IsometricDrag LayoutLive Status
Explore the 3D floor
Walk your factory without leaving your desk
VMC-01 · RUNNING
HMC-01 · IDLE
TURN-01 · ALARM
SPM-01 · RUNNING
✓Click any machine for live details — program, operator, parts
✓Rotate, pan, zoom · Isometric, Top-Down and Front views
✓Drag machines to match your real shop floor layout
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Reports: CSV · Excel · PDF
Generate production, alarm, or OEE reports for any date range and machine. One-click export. Auto-scheduled shift reports delivered straight to management email.
CSVExcelPDFAuto-Schedule
See report types
Reports your management actually reads
✓Production report — parts, cycle times, programs run per shift
✓Downtime report — every stop with reason and duration
✓Alarm report — frequency ranking and total lost minutes
✓OEE report — machine-wise and plant-wise with trend
✓Auto-emailed at shift end — no one has to remember
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Preventive Maintenance & Signal History
Track PMC signals over time. Schedule preventive maintenance by hours or cycle count. Downtime log captures every stop for accurate MTTR and MTBF calculation.
PMC SignalsMaint. LogMTTR/MTBF
See maintenance data
Maintenance driven by data, not the calendar
4.2h
MTTR
186h
MTBF
3
Due this week
✓Schedule by running hours, cycle count or calendar date
✓PMC signal history — see any bit's state over time, graphed
✓Downtime log with operator-entered reason codes
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Custom Dashboard & Offline Operation
Drag-and-drop custom dashboards per company. Edge device buffers all data locally — no internet, no data loss. Full cloud sync when connection restores automatically.
Custom LayoutOffline BufferAuto Sync
How offline works
Your data is safe even when the internet is not
✓Edge device writes every reading to a local buffer first
✓Internet drops — collection continues, nothing is lost
✓Connection returns — buffered data syncs to cloud automatically
✓Build your own dashboard: drag tiles, pick metrics, save per user

Simple Setup

Live in 3 steps

No dedicated IT team required. Our edge device installs in minutes and connects over your existing factory network.

1
Install Edge Device

A compact Windows-based edge device connects to your CNC network via Ethernet. Works with any existing factory IP infrastructure — no rewiring needed.

2
Connect Your Machines

Add each CNC in the edge GUI — enter IP address and select the controller type. The FOCAS2/OPC-UA bridge starts reading live data within minutes.

3
Monitor from Anywhere

Open the cloud dashboard or Android app from any device, anywhere. Your entire factory floor — live, historical, and AI-analyzed — in your pocket.

Platform in Action

This is what your floor looks like

Real screens from the Metal Craft Solutions platform — running live on customer factory floors today.

iot-v2.metalcraftsolutions.xyz
3D Factory Floor view Machine Monitoring Production History Analytics and OEE Alarm History Lumo AI assistant
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Drop your screenshots here
Save your platform screenshots into the assets folder as
floor.png · machines.png · production.png · analytics.png · alarms.png · ai.png
3D Factory Floor — Every machine rendered live in an interactive isometric layout. Click any machine for full details.

Built-in Intelligence

Lumo AI — Your Factory Intelligence Layer

Ask your factory anything.

Lumo AI sits on top of your live machine data and gives your team plain-language answers — no dashboards to dig through, no reports to wait for. It predicts failures and generates complete shift reports automatically.

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Predicts which machine is likely to alarm next shift
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Generates shift & production reports automatically
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OEE summary and utilization analysis on demand
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Failure risk scoring across your entire fleet
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"Which machine ran most today?" — ask in plain words
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Lumo AI
Connected to your factory
What needs attention? OEE summary Today's production Failure risk?
👋 Good evening! I'm Lumo AI — ask me about machine status, OEE, alarms, production, or cycle times.

On Your Phone

Your factory floor, in your pocket

The Metal Craft Solutions Android app gives you the same live data as the desktop dashboard — so you know what's happening on the floor whether you're in a meeting, at home, or travelling.

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Live machine cards
Status, program, part count and OEE — refreshed automatically
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Push alerts
Get notified the moment a machine alarms or goes offline
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Shift summary
End-of-shift production numbers delivered to your phone
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Lumo AI on mobile
Ask about any machine and get an answer in seconds
Machines Shift B
VMC-01RUNNING
PRG 901014 parts
OEE 81%
HMC-01IDLE
PRG —0 parts
OEE 44%
TURN-01ALARM
ALM-30013 parts
OEE 22%
🔔 TURN-01 alarm — ALM-3001

Additional Services

Beyond monitoring — we solve floor problems

Metal Craft Solutions delivers custom industrial IoT solutions for your specific quality and production challenges.

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Auto Tool Offset Correction
Integrate in-process gauging with automatic tool offset correction. Measure, compare to nominal, and push corrected offsets back to the CNC — zero manual intervention, zero scrap from dimensional drift.
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Gauging & Measurement Integration
Connect CMM machines, in-process gauges, and probing systems to your IoT platform. Capture dimensional data per-cycle and correlate with machine parameters automatically for SPC analysis.
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Custom Industrial IoT Solutions
Not on the standard list? We build custom IoT integrations for any industrial equipment — conveyors, robots, presses, assembly stations. If it has a signal, we can monitor it and feed it to your dashboard.
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Quality & Production Problem Solving
Recurring scrap, unexplained downtime, shift-to-shift variation? Our engineers analyse your machine data, identify root causes, and implement IoT-backed corrective actions with measurable results.

Get a Quote

Tell us your machines. We'll send you a price.

Share how many machines you have and which controllers they run. We'll come back with a clear quote — hardware, setup and monthly cost, no hidden charges.

✓ Response within one working day ✓ No obligation ✓ Free site assessment
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Live data refresh rate
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Machine types supported
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CNC controller brands
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FANUC model coverage

Packages

Priced per machine, not per headache

One-time hardware and setup, then a simple per-machine subscription. No hidden licence fees, no per-user charges.

Starter
Small shops getting their first look at real machine data
1–5machines
Edge device + setup, then monthly per machine
✓Live machine monitoring & alarm history
✓Production history with cycle times
✓OEE analytics and shift reports
✓CSV / Excel / PDF export
✓Android app included
✓Email support
Get a Quote
Most Popular
Plant
Full shop floors that want prediction, not just reporting
6–25machines
Everything in Starter, plus:
✓Lumo AI — predictions, chat & auto reports
✓3D interactive factory floor view
✓Custom drag-and-drop dashboards
✓Preventive maintenance scheduling
✓PMC signal history & downtime log
✓Auto-scheduled email reports
✓Priority phone support
Request a Demo
Enterprise
Multi-plant groups and custom integration requirements
25+machines
Everything in Plant, plus:
✓Multi-plant rollup dashboards
✓Auto tool offset correction integration
✓Gauging & CMM data integration
✓ERP / MES API integration
✓On-premise deployment option
✓Dedicated engineer & on-site support
Talk to Us

Customer Results

Factory floors transformed

★★★★★
"We used to find out about machine alarms 30 minutes late. Now Lumo AI tells us before the shift ends — and predicts the next one."
Production Manager
Automotive Component Manufacturer
★★★★★
"OEE went from 61% to 79% in 3 months just by seeing the idle time data. The custom dashboard pays for itself every week."
Plant Head
Precision Engineering Shop
★★★★★
"Auto offset correction alone eliminated 90% of our first-piece failures. The gauging integration was seamless — up in one day."
Quality Manager
Aerospace Machining Facility

Common Questions

The things every plant asks us first

No. We read data over the machine's existing Ethernet port using the manufacturer's own protocol — FOCAS for FANUC, OPC-UA for Siemens and Mitsubishi. It is read-only. We never write to the controller, never touch your part programs, and the CNC does not know we are there. Machining performance is completely unaffected.
Not for collection. The edge device sits on your local network and buffers everything to local storage first. If your internet drops, data collection continues normally and nothing is lost — when the connection returns, everything syncs to the cloud automatically. Internet is only needed to view the dashboard remotely.
VMC, HMC, turning centres, SPMs, grinding machines, wire EDM, robot cells and multi-axis machines. On the controller side we support FANUC, Siemens and Mitsubishi as standard, and we regularly add support for other controllers on request. If you have something unusual, send us the model — we will tell you honestly whether we can read it.
The edge device connects to your network in under an hour. Each machine is then added by entering its IP address and selecting the controller type — usually a few minutes per machine. A typical 10-machine shop is fully live within a single day, without stopping production.
Your data is isolated per company — no other customer can see it. All traffic between the edge device and the cloud is encrypted, and access is controlled by user login with role-based permissions. If your policy requires it, we also offer full on-premise deployment where nothing leaves your building.
Lumo AI reads your live and historical machine data and answers questions in plain language — "which machine ran most today?", "what needs attention?", "give me the shift summary". It also flags failure risk by spotting alarm and cycle-time patterns before they turn into breakdowns, and writes your production and downtime reports automatically at the end of every shift.
Tell us the problem. We build custom industrial IoT solutions — auto tool offset correction, in-process gauging integration, conveyor and press monitoring, ERP connections. If it produces a signal, we can usually monitor it and put it on your dashboard. Solving specific floor problems is a large part of what we do.
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Ready to connect your factory?

See your machines live in 24 hours

Share your contact and we'll set up a live demo with your actual machine type — real data from your floor, not a generic slide deck.

Or reach us directly: info@metalcraftsolutions.xyz  ·  iot-v2.metalcraftsolutions.xyz